KV Metachem KV Insul-XP Silica

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KV Metachem KV Insul-XP Silica Specification

Form
Powder/Granular

Chemical Composition
SiO2 >95%

Density
140 Gram per cubic centimeter(g/cm3)

Purity(%)
>95

Surface Finish
Fine

Application
High temperature insulation, furnace linings, thermal barriers, industrial furnaces, boilers

Water Absorption
Very low

Melting Point
1710C (approx)

Usage & Applications
Thermal insulation in furnaces, process heaters, marine, aerospace, and high temperature industries

Product Type
Microporous Insulation

Types of Refractories
Insulating Refractory

Shape
Granular Powder

Porosity
High porosity

Dimensional Stability
Excellent at high temperatures

Strength
Good compressive strength

Specific Gravity
~0.12 - 0.15

Thermal Conductivity
~0.035 W/mK at 600C

Color
White

About KV Metachem KV Insul-XP Silica

KV Metachem KV insul-XP silica contributes in absorbing nonmetal impurities. It also prevents heat loss and provides better metal quality. The said product can also prevent re oxidation of metal. KV Metachem KV insul-XP silica is highly reliable and safe to use.

Outstanding Thermal Insulation

KV Insul-XP Silica stands out for its ability to withstand continuous temperatures up to 1000C, making it a reliable choice for lining furnaces, thermal barriers, and industrial boilers. Its very low thermal conductivity and high porosity work together to minimize heat loss, optimizing the energy efficiency of high-temperature applications.

Superior Chemical Stability

Composed of more than 95% pure SiO2, KV Insul-XP Silica delivers neutral pH and excellent chemical stability. This ensures compatibility with most industrial processes, while maintaining integrity even in the harshest chemical environments typically found in advanced manufacturing and process industries.

Versatile Application and Easy Handling

Available as a fine granular powder, KV Insul-XP Silica guarantees smooth and precise application. Its high compressive strength and dimensional stability at elevated temperatures make it suitable for a variety of construction techniques, from pouring into complex linings to forming customized insulation shapes for industrial use.

FAQs of KV Metachem KV Insul-XP Silica:

Q: How does KV Insul-XP Silica enhance thermal insulation in industrial applications?

A: KV Insul-XP Silica offers high thermal resistance and low thermal conductivity (~0.035 W/mK at 600C), significantly reducing heat transfer and energy loss. Its microfine, high-porosity structure provides effective insulation, making it ideal for furnace linings and other high-temperature environments.

Q: What is the recommended process for applying KV Insul-XP Silica in furnace lining?

A: KV Insul-XP Silica can be applied directly as a granular powder or mixed as needed for specific shapes. Professional installation involves layering or compacting the material into the designated area, ensuring even coverage and optimal insulation performance. Always follow manufacturer guidelines for best results.

Q: When should I use KV Insul-XP Silica for high temperature insulation needs?

A: Use KV Insul-XP Silica when your project requires continuous temperature resistance up to 1000C, such as in industrial furnaces, boilers, marine or aerospace insulation, and other thermal barrier systems needing reliable, fireproof, and stable insulation material.

Q: Where is KV Insul-XP Silica best utilized in industrial settings?

A: This product is ideal for applications in industrial furnaces, process heaters, boiler linings, thermal barriers, and anywhere high temperature stability and insulation are critical. Its versatility also supports usage in marine and aerospace industries.

Q: What are the benefits of using KV Insul-XP Silica compared to traditional insulation materials?

A: KV Insul-XP Silica offers superior temperature resistance, non-combustibility, low moisture content, and excellent chemical stability. These features contribute to longer lifespan, reduced maintenance, and improved energy efficiency over many conventional insulation materials.

Q: How does the high purity of SiO2 in KV Insul-XP Silica affect its performance?

A: A SiO2 purity exceeding 95% ensures excellent thermal and chemical stability, contributing to reliable performance in harsh environments while minimizing reactivity and degradation. This makes the product suitable for demanding industrial and high-temperature applications.

Q: What usage and application options are most suited for KV Insul-XP Silica?

A: KV Insul-XP Silica is most suited for lining furnaces, insulating process heaters, and creating thermal barriers in challenging environments. Its adaptable form allows for distribution, export, and integration across multiple industry segments including manufacturing, marine, and aerospace.

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